Sharp AY-XPM12FR Manuel de service

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SERVICE MANUAL
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the
safety and performance of the set.
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
CHAPTER 1. SPECIFICATION
[1] SPECIFICATION............................................ 1-1
[2] EXTERNAL DIMENSION............................... 1-2
[3] CAPACITY TABLE ......................................... 1-2
[4] ELECTRICAL PARTS .................................... 1-3
[5] WIRING DIAGRAMS...................................... 1-4
CHAPTER 2. EXPLANATION OF CIRCUIT AND OP-
ERATION
[1] BLOCK DIAGARM ......................................... 2-1
[2] FUNCTION..................................................... 2-2
CHAPTER 3. FUNCTION AND OPERATION OF PRO-
TECTIVE PROCEDURES
[1] PROTECTIVE FUNCTIONS AND OPERA-
TIONS ............................................................ 3-1
[2] TROUBLESHOOTING GUIDE....................... 3-3
CHAPTER 4. REFRIGERATION CYCLE
[1] REFRIGERATION SYCLE.............................4-1
[2] PERFORMANCE CURVES...........................4-3
CHAPTER 5. DISASSEMBLING PROCEDURE
[1] OUTDOOR UNIT...........................................5-1
Parts Guide
TopPage
MULTI SPLIT TYPE
ROOM AIR CONDITIONERS
MODELS
OUTDOOR UNIT
AE-XM24HR
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
S6721AEXM24HRT
CONTENTS
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1 2 3 4 5 6 ... 49 50

Résumé du contenu

Page 1 - AE-XM24HR

SERVICE MANUALParts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified o

Page 2 - CHAPTER 1. SPECIFICATION

AEXM24HR2 – 2[2] FUNCTION1. OUTDOOR UNIT1.1. FREQUENCY CONTROL (1) AC current peak control (2) Prevention control of outdoor heat exchanger overheatin

Page 3 - [3] CAPACITY TABLE

AEXM24HR2 – 3 compressor is stopped, if the temperature is below 85°C,another starting try will be made. Three retries are allowed. On the fou

Page 4 - [4] ELECTRICAL PARTS

AEXM24HR2 – 4 (3) During defrosting When defrosting begins, the compressor stops. Approximately 1 minutes later, the compressor reactivates in the ref

Page 5 - [5] WIRING DIAGRAMS

AEXM24HR2 – 52. Active Filter Circuit This circuit uses active filter and IPM as the figure below for the high efficiency operation of compressor. 2.1

Page 6

AEXM24HR2 – 62.3. Active Filter Driving Electronics Circuit At the operation of compressor, the microcomputer (IC1), as the 50th pin gets “H”, will tu

Page 7

AEXM24HR2 – 71. Brief explanation of bootstrap system (single power drive system) To supply power to the upper-phase IC, the microcomputer (IC1) turn

Page 8

AEXM24HR2 – 8microcomputer works in an internal processing so that detection is enabled only when it is ON. Based on the position signal detected, act

Page 9 - [1] BLOCK DIAGARM

AEXM24HR2 – 9FUSE 101250V 20A5V5V0V0V15VNCINPTUTVTWYZYZIPMIC1C121D8C961000PC119ZD101R2001KR201100KFIC9C970.1μ1-+R20220KFR113 18KFR2032.0KFR204200KFR20

Page 10 - [2] FUNCTION

3 – 1CHAPTER 3. FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES[1] PROTECTIVE FUNCTIONS AND OPERATIONSFUNCTION AND OPERATION OF PROTECTIVE PROCEDURESN

Page 11 - AEXM24HR

3 – 28910Compressor is stopped, andmiswiring check operation ends.ACabnormalcurrentSerial signalerrorMiswiringcheck errorDuringcompressoroperationDuri

Page 12

AEXM24HR1 – 1AEXM24HRService Manual CHAPTER 1. SPECIFICATION[1] SPECIFICATIONNOTE: The condition of star "✩" marked item are ‘ISO5151’: *:Re

Page 13

3 – 3[2] TROUBLESHOOTING GUIDETR OUB LES HOOTING GUIDE1. S EL F-DIAGNO S IS FU N CTIO N AND DIS PLA Y MO D E(1) To call out the content of the s elf-d

Page 14

3 – 400-011-055-066-077-088-01111-022-0-1-2-3-1-2-3-5-4-1-2-5-4-1-2-3Status ofindoor/outdoorunitsIndication byLED1 onoutdoor unit*2Indication on indoo

Page 15

3 – 51313-0-1-21414-017 17-0-118 18-01919-020 20-03030-0-1Status ofindoor/outdoorunitsIndication byLED1 onoutdoor unit*2Indication on indoor unitConte

Page 16

3 – 6CHECK METHOD (OUTDOOR)CAUTION INCHECKING PRINTED CIRCUIT BOARDS (PWB)Non-insulated control circuitThe GND terminals of the low-voltage circuits (

Page 17

3 – 7Figure 1Cautions when attaching or removing the boardWhen operating only the outdoor unit (cooling 55 Hz fixed mode) Tomakeonly the outdoor unit

Page 18

3 – 8500k400k300k200k100k0-20 0 20 60 80 100 1203.06k5.78k2.28k1.72k40k30k20k10k0-20 0 20 6040TH1 compressor thermistor(CN8A 1 - 2 )TH2 - TH4TH6 - TH9

Page 19

3 – 91. When all rooms are not cooledYesYesYesNoNoNoHow to distinguish the defective partsAre the timer lamps of the in-door units in all rooms flashi

Page 20 - [2] TROUBLESHOOTING GUIDE

3 – 10YesNoYesYesYesYesNoNoNoNoYesNoNoNoNoNoNoNoNoNoYesYesYesYesYesYesYesYesOpen circuit of theoutdoor thermistorReplace thethermistor.Replace the fan

Page 21 - Lighting pattern a

3 – 112 . When one room is not cooled (other rooms are cooled)YesYesNoYesNoNoNoYesNoNoYesYesS hort circuit of the thermistor errorOpen circuit of the

Page 22 - Outdoor unit in

3 – 123 When all rooms are not heatedDoes the air get cooler in thecooling operation mode?Check the four-way valve.Has the cycle been switched?Is AC23

Page 23 - CHECK METHOD (OUTDOOR)

AEXM24HR1 – 2[2] EXTERNAL DIMENSION[3] CAPACITY TABLE1. Recommended CombinationOutdoor UnitsIndoor Units7:AY-XPM7FR,GS-XPM7FR9:AY-XPM9FR,GS-XPM9FR,GS-

Page 24 - Figure 1

AEXM24HR4 – 1AEXM24HRService Manual CHAPTER 4. REFRIGERATION CYCLE[1] REFRIGERATION SYCLE1. class indoor unit is connected UNITAFigu re R efr igera t

Page 25 - Resistance ( )

AEXM24HR4 – 22. Cycle temperature and pressurre in stop valve (AEXM24HR)Running unit no opration mode Cool(MAX) Cool(Test run)

Page 26

AEXM24HR4 – 33. PERFORMANCE CURVES[2] PERFORMANCE CURVES1. Piping2. Air-removingUse an adapter for preventing vacuum pump oil from flowing back tothe

Page 27

AEXM24HR4 – 4Pump down(Pump down is adopted in the case of unit removal for re installation,abandonment, repair etc.)Pump down is to collect the refri

Page 28

AEXM24HR4 – 5MISWIRING CHECK Miswiring check must be performed after installation, reinstallation andservice. This multi-type air conditioner is desig

Page 29

AEXM24HR5 – 1AEXM24HRService Manual CHAPTER 5. DISASSEMBLING PROCEDURE[1] OUTDOOR UNIT1) Remove the 5 screws fixing the front panel R and slidethe fro

Page 30 - REFRIGERATION CYCLE

AEXM24HR5 – 29) Disconnect the 7 connectors. Fan motor / Reverse valve Thermistor/ Expansion valve 10)Remove the compressor cover.11)Remove t

Page 31

AEXM24HR5 – 315)Remove the 1 nut fixing the propeller fan.16)remove the 2 screws fixing the motor angle.17)Cut the fixing bands.18)Remove the 4 screws

Page 32 - [2] PERFORMANCE CURVES

AEXM24HR5 – 420)How to disassemble the control box assembly 1.Cut the wire fixing band.(3 points)2. Remove the 4 screws fixing the PWB. 3. Unlock the

Page 33

AEXM24HR5 – 5

Page 34

AEXM24HR1 – 32. COOLING CAPACITY TABLE3. HEATING CAPACITY TABLE[4] ELECTRICAL PARTSOper-ating StatusCombination of Indoor Units Cooling Capacity (kW)R

Page 36

PARTS GUIDECONTENTSParts marked with " " are important for maintaining the safety of the set. Be sure to replace theseparts with specifi

Page 37

AEXM24HR2NO. PARTS CODE P R I C ERANKNEWMARKPARTRANKDESCRIPTION[1] CONTROL BOX PARTS1-6 QW-VZF873JBZZ AQ LEAD WIRE (TB-CN6)1-7 QW-VZF814JBZZ AF LEAD

Page 38

AEXM24HR 3[2] CABINET AND PARTS4-32-52-42-24-42-32-84-32-91-5-21-5-14-82-71-14-92-52-11-21-41-41-32-64-12-171-112-361-601-361-631-521-621-461-651-613-

Page 39

AEXM24HR4NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[2] CABINET AND PARTS1-1 CMOTLB051JBEZ BX FAN MOTOR1-2 LANG-A540JBWZ AU TERMINAL BOARD AN

Page 40

AEXM24HR 5[3] CYCLE PARTS3-173-1-13-143-353-253-101-542-353-233-133-113-222-672-343-212-682-693-124-63-73-93-82-662-302-633-303-283-283-313-323-333-34

Page 41 - PARTS GUIDE

AEXM24HR6NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[5] PACKING PARTS[3] CYCLE PARTS1-54 QW-IZA112JBZZ AZ COMPRESSOR CORD1-69 RH-HXA081JBZZ B

Page 42

AEXM24HR7NO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[6] ACCESSORY PARTSNO. PARTS CODEPRICE RANKNEW MARKPART RANKDESCRIPTION[5] PACKING PARTS5

Page 43 - [2] CABINET AND PARTS

AEXM24HR8INDEXPARTS CODE No.PRICE RANKNEW MARKPART RANK[ C ]CCHS-A862JBKZ 2-2-14 BKCCIL-A112JBEZ 3-3-8 AXCMOTLB051JBEZ 2-1-1 BXCPADBA072JBKZ 5-5-1 AR

Page 44

AEXM24HR9[ S ]SPAKCC381JBEZ 5-5-3 BE[ T ]TINS-B107JBRZ 6-6-1 ACTINS-B108JBRZ 6-6-1 AHTINS-B109JBRZ 6-6-1 AHTLAB-B709JBRA 3-2-64 AHTLABBA146JBRA 2-2-52

Page 45 - [3] CYCLE PARTS

AEXM24HR1 – 4[5] WIRING DIAGRAMS1. FOR MODEL AEXM24HRCC373

Page 46 - [5] PACKING PARTS

– 1No part of this publication may be reproduced,stored in a retrieval system, or transmitted inany form or by any means, electronic, mechanical,phot

Page 47 - [6] ACCESSORY PARTS

AEXM24HR1 – 52. PRINTED WIRING BOARDFigure CONTROL P.W.B and DISPLAY P.W.Bfrom EXPANSION VALVE Afrom IPM PWB"U", "V", "W"

Page 48

AEXM24HR1 – 63. PRINTED WIRING BOARDfrom ELECTROLYTIC CAPACITOR C10(+)from ELECTROLYTICCAPACITOR C10(-)from COMPRESSORW "ORANGE"from COMPRES

Page 49

AEXM24HR1 – 74. ELECTRONIC CONTROL CIRCUIT DIAGRAM㧔㧯㧻㧺㨀㧾㧻㧸˴㧼㨃㧮㧕㧟㧚㧥㨗㧞㧟㧤㧦㧟㧥㧜㧯㧠㧭㧜㧚㧜㧟㧟Ǵ㧲㧞㧣㧡㨂㧮㧸㨁㧱㧝㧚㧜㨗㧲㧾㧝㧜㧲㧮㧞㧯㧡㧟㧯㧠㧡㧲㧯㧝㧲㧯㧢㧲㧯㧡㧹㧾㨅㧝㧲㨁㧿㧱㧠㧯㧣㧮㨀㧞㧮㨀㧝㧿㧭㧝㧺㧾㧝㨀㧠㨀㧝㧲㧯㧞㧲㧯

Page 50 - ALL RIGHTS RESERVED

AEXM24HR2 – 1AEXM24HRService Manual CHAPTER 2. EXPLANATION OF CIRCUIT AND OPERATION[1] BLOCK DIAGARMCPUPump down switch circuitUnit A thermo. circuitU

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