Sharp R-440/540 Manuel de l'opérateur télécharger pdf (Page 13)

918496/GP0313 5

Component Identification

Figure 3 – Component Identification (AL 500 Series Model Shown)

1. Engine cover

2. Multi-purpose joystick

3. Steering column

4. Road lights (4 locations)

5. Lift arm

6. Speed control pedal (brake/inch pedal

on left side)

7. Manual storage box

8. Parking brake (left side)

9. Fuel filler neck

10. All-Tach

system bracket levers (2

locations)

1 2 ... 8 9 10 11 12 13 14 15 16 17 18 ... 179 180

Operator’s Manual 1
GEHL COMPANY 2
TABLE OF CONTENTS 3
2 918496/GP0313 4
918496/GP0313 3 5
4 918496/GP0313 6
918496/GP0313 5 7
6 918496/GP0313 8
CHAPTER 1 9
Ownership Change 10
Manufacturer Information 10
Machine Designation 10
Serial Number Plate Location 11
Loader Information 11
Proper Machine Use 12
Using Attachments 12
Component Identification 13
Service/Dealership Network 14
Vibration Information 14
Vibration Levels 15
8 918496/GP0313 16
CHAPTER 2 17
2-Post ROPS/FOPS Warning 18
Before Starting 19
During Operation 20
918496/GP0313 13 21
14 918496/GP0313 22
918496/GP0313 15 23
Service Safety Practices 24
918496/GP0313 17 25
Battery Hazards 26
Fire Hazards 27
Crystalline Silica Exposure 28
Transporting the Machine 28
918496/GP0313 21 29
Safety Decals 30
AVOID INJURY OR DEATH 33
FALLING-OBJECT HAZARD 34
INSIDE ENGINE 35
COMPARTMENT 35
SPECIFICATIONS 39
32 918496/GP0313 40
AL 500 and AL 300 Series 41
AL 100 Series 43
AL 100 and AL 200 Series 44
Coolant Compound Table 45
Hydraulics 46
Sound Levels 46
Wheel/Tire Sets 47
ROPS and FOPS 48
918496/GP0313 41 49
42 918496/GP0313 50
918496/GP0313 43 51
44 918496/GP0313 52
AL 100 Series Dimensions 53
Standard Features 55
Optional Features 56
918496/GP0313 49 57
50 918496/GP0313 58
CHAPTER 4 59
Operating Controls 60
918496/GP0313 53 61
54 918496/GP0313 62
918496/GP0313 55 63
Cab Controls (Cab only) 64
Washer Controls 65
Figure 9 – Cab Dome Light 65
Figure 10 – Vent 65
AL 300, AL 400, AL 500 66
Operator’s Seat Adjustment 67
Seat Belt 68
Ignition Key Switch 68
Steering Column Adjustment 68
Control Lever 69
Hand Throttle 69
12V Accessory Power Outlet 70
Operation 71
Extend the ROPS 72
Restore the ROPS to the 72
Figure 20 – 4-Post ROPS Side 73
Entering and Exiting 74
VERY IMPORTANT! 75
Figure 25 – Drive Direction 76
Figure 26 – Ignition/Pre-Heat 76
New Machines 78
Driving on Public Roads 78
Tilt Lock 79
Arm Lock Bar Storage 79
Lift Arm Down-Stop 80
918496/GP0313 73 81
918496/GP0313 75 83
ForwardNeutral 83
Differential Lock Operation 84
Load Handling 85
Parking the Loader 85
Multi-purpose Joystick 86
AL 100, AL 200(EU) 87
AL 300, AL 400(EU) 87
Self-Leveling 87
Decal - Float Positions 88
Attachments 89
82 918496/GP0313 90
918496/GP0313 83 91
84 918496/GP0313 92
918496/GP0313 85 93
Auxiliary Hydraulics 94
Control Buttons 95
Connections 96
90 918496/GP0313 98
Flow and Proportional Control 99
Operating Attachments 100
918496/GP0313 93 101
Towing the Loader 102
Towing AL 500 and AL 400 103
Series Machines 103
Towing AL 300 Series 103
Machines 103
Figure 61 – Rear Tow/Tie 104
Down Points 104
(AL 100 Series) 104
Figure 62 – Tow Hitch 104
(AL200, 300, 400, 500 Series) 104
Loading and Transporting 105
Figure 64 – Front Tie-down 106
Points (both sides) 106
Figure 65 – Rear Tie-down 106
Crane Lifting 107
A. Chain - rear 108
B. Lift points - rear (2) 108
C. Lift points - front (2) 108
D. Chain - front 108
E. Spreader bar 108
AL 100 Series: 109
102 918496/GP0313 110
CHAPTER 5 111
Maintenance Schedule 112
Leakage Check 113
Check, Clean and Inspect 113
Functional Check 114
Dealer Service 115
Tilting the Platform 115
Tilting the Platform Down 116
Engine Maintenance 117
Figure 74 – Engine Access 118
Figure 75 – Waste Oil Collec 118
918496/GP0313 111 119
Air Cleaner 120
918496/GP0313 113 121
Engine Cooling System 122
Figure 80 – Radiator Cap 123
Figure 81 – Cooling System 123
Fuel System 124
Changing Fuel Filter 124
Water Separator Maintenance 125
Figure 84 – Water Separator 126
A. Fuel shut-off valve lever 126
B. Indicator ring 126
C. Drain plug 126
Figure 85 – V-belt Tension 127
Air Conditioning Maintenance 128
918496/GP0313 121 129
Hydraulic System Maintenance 130
Figure 92 – Hydraulic Oil 131
Hydraulic Hose Maintenance 132
Planetary Axles 133
Level Check 134
Figure 97 – Axle Center Oil 134
918496/GP0313 127 135
Wheels and Tires 136
Tires Fill Level 137
Lubrication 138
918496/GP0313 131 139
132 918496/GP0313 140
918496/GP0313 133 141
Electrical System 142
918496/GP0313 135 143
136 918496/GP0313 144
918496/GP0313 137 145
138 918496/GP0313 146
Control Modules 147
Error Flash 148
Description 148
918496/GP0313 141 149
142 918496/GP0313 150
Figure 111 – Optional Remote 151
Battery Terminal 151
Storing the Loader 152
Before Disposal 153
Machine Disposal 154
Maintenance Log 155
148 918496/GP0313 156
Date Hours Service Procedure 156
918496/GP0313 149 157
150 918496/GP0313 158
918496/GP0313 151 159
152 918496/GP0313 160
CHAPTER 6 161
Engine Troubleshooting 162
Seal and Hose Troubleshooting 165
Electrical Troubleshooting 170
164 918496/GP0313 172
918496/GP0313 165 173
166 918496/GP0313 174
918496/GP0313 167 175
168 918496/GP0313 176
Torque Specifications 177
170 918496/GP0313 178
EC DECLARATION OF CONFORMITY 179
WARNING 180

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Sharp R-440/540 Manuel de l'opérateur Page 13

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