Sharp R-880B Manuel de service

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R-880B
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION.................................................................................................... 1
WARNING.................................................................................................................................................1
PRODUCT SPECIFICATIONS ................................................................................................................ 2
GENERAL INFORMATION.......................................................................................................................2
APPEARANCE VIEW .............................................................................................................................. 3
OPERATION SEQUENCE....................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS ....................................................................................... 8
SERVICING ..............................................................................................................................................8
TROUBLESHOOTING GUIDE ............................................................................................................... 10
TEST PROCEDURE.............................................................................................................................. 12
TOUCH CONTROL PANEL ASSEMBLY ..............................................................................................20
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE .................................................. 26
MICROWAVE MEASUREMENT ........................................................................................................... 33
WIRING DIAGRAM................................................................................................................................ 34
PICTORIAL DIAGRAM .......................................................................................................................... 38
POWER UNIT CIRCUIT .........................................................................................................................39
CONTROL PANEL CIRCUIT ..................................................................................................................40
PRINTED WIRING BOARD ....................................................................................................................41
PARTS LIST .......................................................................................................................................... 42
S9839R880BPM/
DOUBLE GRILL
CONVECTION
MICROWAVE OVEN
MODEL
R-880B
In interests of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
SERVICE MANUAL
SHARP CORPORATION
DOUBLE GRILL CONVECTION
Sensor
COOK
HELP
HELP
Info Display
CONVEC REHEAT
GRILL
POWER
LEVEL
MIX
MIXLESS MORE
STOP
CLEAR
INSTANT COOK
START
CLOCK
SENSOR INSTANT ACTION
40˚ C 70˚ C 130˚ C 150˚ C 160˚ C
180˚ C 200˚ C 220˚ C 230˚ C 250˚ C
12345
67890
MULTI
COOK
Fresh
Vegetables
Jacket
Potato
Frozen
Vegetables
Reheat Pie
Rice Pasta
REHEAT
SENSOR
CONVENIENCE
/PIZZA
EASY
DEFPST
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Résumé du contenu

Page 1 - SERVICE MANUAL

R-880BTABLE OF CONTENTSPageCAUTION, MICROWAVE RADIATION...

Page 2

8R-880BDOOR OPEN MECHANISMThe door can be opened by pushing the open button on thecontrol panel. When the open button is pushed, the switchlever is mo

Page 3 - SERVICE MANUAL

R-880B9FAN MOTORThe fan motor drives a blade which draws external cool air.This cool air is directed through the air vanes surroundingthe magnetron an

Page 4 - PRODUCT DESCRIPTION

10R-880BWhen troubleshooting the microwave oven, it is helpful tofollow the Sequence of Operation in performing the checks.Many of the possible causes

Page 5 - APPEARANCE VIEW

R-880B11Fuse 15A blows when power cord is plugged into wall outlet.Fuse M10A blows when the door is opened.Home fuse blows when power cord is plugge

Page 6 - OPERATION SEQUENCE

12R-880BA MAGNETRON TESTTEST PROCEDURESPROCEDURELETTER COMPONENT TESTCARRY OUT 3D CHECKS.Isolate the magnetron from high voltage circuit by removing a

Page 7 - HIGH MIX TOP GRILL mode

R-880B13Initial temperature ... T1 = 11°CTemperature af

Page 8

14R-880BTEST PROCEDURESPROCEDURELETTER COMPONENT TESTE SWITCH TESTCARRY OUT 3D CHECKS.Isolate the switch to be tested and using an ohmmeter check betw

Page 9 - MICROWAVE

R-880B15CARRY OUT 3D CHECKS.Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the twoterminals as described in the

Page 10 - 32 (sec.)

16R-880BTEST PROCEDURESPROCEDURELETTER COMPONENT TESTCheck the resistance across the terminals of the heater as described in the following table.Table

Page 11 - HIGH VOLTAGE

R-880B17TEST PROCEDURESPROCEDURELETTER COMPONENT TESTIf the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon

Page 13 - CONDITION

18R-880BSTEPS OCCURRENCE CAUSE OR CORRECTION1The rated AC voltage is not present at Check supply voltage and oven power cord.Power terminal of CPU con

Page 14

R-880B19TEST PROCEDURESPROCEDURELETTER COMPONENT TESTTESTING METHOD FOR AH SENSOR AND/OR CONTROL UNITTo determine if the sensor is defective, the simp

Page 15 - INSUFFICIENT

20R-880BDESCRIPTION OF LSILSI(IZA927DR)The I/O signal of the LSI(IZA927DR) are detailed in the following table.Pin No. Signal I/O DescriptionTOUCH CON

Page 16

R-880B218 AN2 IN Input signal which communicates the door open/close information to LSI.Door closed; "H" level signal.Door opened; "L&q

Page 17

22R-880B29 P75 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to P44 - P47 terminalwhile one of G4 line key on mat

Page 18

R-880B2342 P26 OUT Convection motor driving signal.To turn on and off shut-off relay(RY1)."L" level during CONVECTION; "H" levelot

Page 19 - G12 G11 G10 G 9

24R-880B(1) Structure of Absolute Humidity SensorThe absolute humidity sensor includes two thermistorsas shown in the illustration. One thermistor is

Page 20

R-880B251. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of the circuits.When handling these parts, the f

Page 21

26R-880B1. Disconnect the oven from power supply.2. Make sure that a definite “click” can be heard when themicrowave oven door is unlatched. (Hold the

Page 22 - TOUCH CONTROL PANEL ASSEMBLY

R-880B27HIGH VOLTAGE TRANSFORMER REMOVAL1. CARRY OUT 3D CHECKS.2. Disconnect the filament leads of high voltage trans-former from high voltage capacit

Page 23 - 20 msec

R-880B1SERVICE MANUALDOUBLE GRILLCONVECTIONMICROWAVE OVEN R-880BGENERAL IMPORTANT INFORMATIONThis Manual has been prepared to provide Sharp Corp. Ser

Page 24 - During cooking

28R-880BREMOVAL1. CARRY OUT 3D CHECKS.2. Remove the one (1) screw holding the noise filter to thechassis support.3. Release the noise filter from the

Page 25

R-880B291. Disconnect the oven from the power supply.2. Remove the turntable motor cover by snipping ofmaterial in four corners.3. Where the corners h

Page 26 - Output voltage

30R-880BFigure C-2(a). AC PlugFigure C-2(b). AC Plug WiringGRILL HEATERS (TOP HEATERS) REMOVAL1. CARRY OUT 3D CHECKS.2. Remove the one (1) screw holdi

Page 27

R-880B31If the 1st. latch switch, 2nd. interlock relay control switchand monitor switch do not operate properly due to a mis-adjustment, the following

Page 28 - WARNING FOR WIRING

32R-880BUpper OvenHingeUpper OvenHingeLower OvenHingeLower OvenHingePinPinChoke CoverDoorPanelscrews.6. Catch two (2) pins of door panel on tw

Page 29 - POSITIVE LOCK

R-880B33MICROWAVE MEASUREMENTAfter adjustment of door latch switches, monitor switchand door are completed individually or collectively, thefollowing

Page 30 - FAN MOTOR REPLACEMENT

34R-880BSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. MICROWAVE POWER LEVEL PAD PRESSED ONCE(100%).3. COOKING TIME PROGRAMMED.4. START PAD TOUCHED

Page 31 - OVEN LAMP REMOVAL

R-880B35Figure O-3(b) Oven Schematic-Grill cooking Condition (BOTTOM HEATER mode)SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. GRILL PAD TOUCHED T

Page 32 - BOTTOM HEATER REMOVAL

36R-880BSCHEMATICNOTE: CONDITION OF OVEN FOR GRILL COOKING1. DOOR CLOSED.2.GRILL PAD THREE TIMES.3. COOKING TIME PROGRAMMED.4. STRAT PAD TOUCHED.Fig

Page 33 - DOOR REPLACEMENT

R-880B37SCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. MIX PAD TOUCHED THREE TIMES/FOUR TIMES.3. COOKING TIME PROGRAMMED.4. STRAT PAD TOUCHED.Figur

Page 34

2R-880BGENERAL INFORMATIONWARNINGTHIS APPLIANCE MUST BE EARTHEDIMPORTANTTHE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING COD

Page 35 - MICROWAVE MEASUREMENT

38R-880B645123645123ABCDEFGHABCDEFGHFigure S-1. Pictrorial DiagramREDWHTWHTTHERMAL CUT-OUT(OVEN)OVEN LAMP (HALOGEN LAMP)MONITOR RESISTORTHERMALCU

Page 36

R-880B39Figure S-2. Power Unit Circuit645123645123ABCDEFGHABCDEFGH+–+–+–COMN.O.COMN.O.COMN.O.COMN.O.A 3OVEN LAMPTURNTABLEMOTORBOTTOMHEATERTOPHEA

Page 37

40R-880B645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit CircuitC 4INTGNDVCBUZZER: IF NOT SPECIFIED, 1/10W ± 5% NOTEVALEDVRFANMOTORCONVECTIONMOTOR

Page 38

R-880B41645123645123ABCDEFGHABCDEFGHFigure S-4. Printed Wiring BoardDIPD8 3 2 312 1115184 D6 R4 CN - C CN - D CN - B CN - A D5 R5 AC AC VRS16FANCONRY1

Page 39

42R-880BPARTS LISTNote: The parts marked "∆" may cause undue microwave exposure.The parts marked "*" are used in voltage more than

Page 40 - CONTROL PANEL

R-880B43∆∆∆∆∆REF. NO. PART NO. DESCRIPTION Q'TY CODE*OVEN PARTS4- 1 DOVN-A513WRY0 Oven cavity 1 BR4- 2 PHOK-A106WRF0 Latch hook 1 AL4- 3 FDUC-A

Page 41 - : IF NOT SPECIFIED, 1SS270A

44R-880BHOW TO ORDER REPLACEMENT PARTSTo have your order filled prompty and correctly, please furnish the following information.1. MODEL NUMBER 2. REF

Page 42 - Figure S-3. CPU Unit Circuit

R-880B45645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS7-97-54-14-307-101-236-147-107-92-16-117-97-17-67-61-104-354-414-387-147-117-167-134-414-254

Page 43

46R-880B'98SHARP CORP. (9K0.05E) Printed in Japan645123645123ABCDEFGHABCDEFGHDOOR PARTSMISCELLANEOUSCONTROL PANEL PARTS5-85-35-65-45-55-15-96-123

Page 44 - PARTS LIST

R-880B3APPEARANCE VIEW1. TOP HEATER SYMBOLThe symbol will light when the top heater is in use.2. BOTTOM HEATER SYMBOLThe symbol will light when the bo

Page 45 - SCREWS,NUTS AND WASHERS

4R-880BOPERATION SEQUENCEOFF CONDITIONClosing the door activates the 1st. latch switch and 2nd.interlock relay control switch.IMPORTANT:When the oven

Page 46 - INFORMATION FOR PARTS CHANGE

R-880B51. The relay RY3 + RY5 + RY6 are energized.2. The numbers of the digital read-out start the countdown to zero.3. Then the top heaters, turntabl

Page 47 - OVEN AND CABINET PARTS

6R-880Benergized.4. The relay RY2 + RY4 are energized alternately withina 48 seconds time base by the control unit.5. The bottom heater operate throug

Page 48 - CONTROL PANEL PARTS

R-880B7Selected Temp- Top Heaters Bottom Heatererature (˚C) Power (%) Power (%)250 40 40230 40 40220 40 40200 30 70180 20 70160 10 70150 10 70130 10 6

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